[1]韩飞燕,李林林,郭云云,等.doi: 10.3969/j.issn.1001-3849.2025.07.003316L不锈钢表面激光熔覆Ni60合金熔覆层的[J].电镀与精饰,2025,(07):16-22.
　Han Feiyan,Li Linlin,Guo Yunyun,et al.Numerical simulation and experimental verification of Ni60 alloy cladding layer on 316L stainless steel surface by laser cladding[J].Plating & Finishing,2025,(07):16-22.
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doi: 10.3969/j.issn.1001-3849.2025.07.003316L不锈钢表面激光熔覆Ni60合金熔覆层的()

《电镀与精饰》[ISSN:1001-3849/CN:12-1096/TG]

卷:
期数:
2025年07
页码:
16-22
栏目:
出版日期:
2025-07-31

文章信息/Info

Title:
Numerical simulation and experimental verification of Ni60 alloy cladding layer on 316L stainless steel surface by laser cladding
作者:
韩飞燕1; 李林林2; 郭云云2; 刘丽兰3*; 豆卫涛1
数值模拟与试验验证韩飞燕1,李林林2,郭云云2,刘丽兰3*,豆卫涛1(1. 西安航空职业技术学院 航空制造工程学院, 陕西 西安 710089 ;2. 长庆油田分公司第一采油厂, 陕西 西安 716000;3. 西安理工大学 机械与精密仪器工程学院, 陕西 西安 710048)
Author(s):
Han Feiyan1;  Li Linlin2;  Guo Yunyun2;  Liu Lilan3*;  Dou Weitao1
(1. Xian Aeronautical Polytechnic Institute, School of Aeronautical Manufacturing Engineering, Xian 710089, China2.The First Oil Production Plant of Changqing Oilfield Branch Company, Xian 71600, China3. School of Mechanical and Instrumental Engineering, Xian University of Technology, Xian 710048, China)
关键词:
激光熔覆; 温度场; 数值模拟; 表面形貌
Keywords:
laser cladding;  temperature field;  numerical simulation;  surface profile
分类号:
TG174.4
文献标志码:
A
摘要:
为了研究石油无磁钻具表面激光熔覆镍基合金的涂层形貌和温度场的关系，建立了基于Ansys-Workbench有限元的316L不锈钢基体表面激光熔覆Ni60合金的温度场仿真模型，模拟不同工艺参数下316L不锈钢基体表面激光熔覆Ni60合金的温度场变化规律，研究了不同激光功率、轴转周期、光斑半径对熔覆层与基体结合区域温度、熔覆层边缘温度、基体熔池深度、重熔区的影响。结果表明：在激光功率1 400 W，轴转周期60 r/min，光斑半径1.5 mm的条件下，激光熔覆的重熔区深度为0.22 mm，冶金结合效果最佳。采用实验验证了最佳工艺参数下单层单道熔覆层表面形貌分布与有限元仿真模拟的熔池基本一致，证明仿真模型较为准确可靠的反映激光熔覆过程中的温度场分布。
Abstract:
To study the relationship between the surface morphology and temperature field of oil-free magnetic drill coating with laser-melted nickel-based alloy, a finite element simulation model of temperature field on the 316L stainless steel substrate surface laser-melted with Ni60 alloy was established based on ANSYS-Workbench. The temperature field changes under different process parameters were simulated for the 316L stainless steel substrate surface laser-melted with Ni60 alloy, and the effects of different laser power, rotational period, and spot diameter on the temperature of the bonding region between the overlay and the substrate, the edge temperature of the overlay, the depth of the substrate melting pool, and the dilution rate were studied. The results show that under the conditions of laser power of 1 400 W, rotational period of 18 t and spot diameter of 1.5 mm, the depth of remelting zone(RMZ) is 0.22 mm, and the metallurgical bonding effect is best. The experimental verification method proves that the single-layer single-pass overlay surface morphology distribution is basically consistent with the molten pool simulated by finite element simulation under the optimal process parameters, which proves that the simulation model can accurately reflect the temperature field distribution in the laser cladding process

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更新日期/Last Update: 2025-07-08