[1]王尧伟,邱 媛,杨 堃,等.doi: 10.3969/j.issn.1001-3849.2026.02.004适用于航空零部件的无氰镀锌工艺腐蚀性能研究[J].电镀与精饰,2026,(02):37-43.
 WANG Yaowei,QIU Yuan,YANG Kun,et al.Investigation of corrosion behavior in cyanide-free zinc plating for aviation components[J].Plating & Finishing,2026,(02):37-43.
点击复制

doi: 10.3969/j.issn.1001-3849.2026.02.004适用于航空零部件的无氰镀锌工艺腐蚀性能研究()

《电镀与精饰》[ISSN:1001-3849/CN:12-1096/TG]

卷:
期数:
2026年02
页码:
37-43
栏目:
出版日期:
2026-02-28

文章信息/Info

Title:
Investigation of corrosion behavior in cyanide-free zinc plating for aviation components
作者:
王尧伟1邱 媛1杨 堃1周 游1徐浩天2张烨元2刘一楠2
(1. 沈阳飞机工业(集团)
Author(s):
WANG Yaowei1 QIU Yuan1 YANG Kun1 ZHOU You1 XU Haotian2 ZHANG Yeyuan2 LIU Yinan2
(1. Engineering Technology Center, Shenyang Aircraft Industry (Group) Co., Ltd., Shenyang 110034, China; 2. Shenyang Aircraft Design and Research Institute, Shenyang 110035, China)
关键词:
无氰镀锌腐蚀性能盐雾试验酸性大气试验航空零件
Keywords:
cyanide-free zinc plating corrosion performance salt spray test acidic atmosphere test aviation components
分类号:
TQ153
文献标志码:
A
摘要:
为评估无氰镀锌工艺在航空零部件中的适用性,对无氰镀锌试样进行了中性盐雾试验、酸性盐雾试验、酸性大气试验、周浸腐蚀试验及湿热试验,并与传统氰化镀锌工艺进行对比。结果表明:无氰镀锌经钝化后处理的试样在中性盐雾试验720h内未出现红锈,在酸性盐雾试验480 h内未出现红锈。无氰镀锌经钝化后处理的试样在周浸腐蚀试验120 h后腐蚀等级为 3级,优于氰化镀锌经钝化后处理试样的7级。无氰镀锌试样在酸性大气试验4个循环后仅出现轻微变色,未出现白锈或红锈。无氰镀锌试样在湿热试验15个循环后仅出现少许点状白锈,未出现红锈。研究结果表明,无氰镀锌工艺在耐腐蚀性能方面优于或等同于传统氰化镀锌工艺,适用于航空零部件的表面防护处理。
Abstract:
To evaluate the applicability of cyanide-free zinc plating in aviation components, neutral salt spray tests, acid salt spray tests, acid atmosphere tests, periodic immersion corrosion tests, and damp heat tests were conducted on cyanide-free zinc-plated samples, with comparative analysis against traditional cyanide zinc plating processes. The results show that passivated cyanide-free zinc-plated samples exhibit no red rust within 720 h in neutral salt spray tests. Passivated cyanide-free samples show no red rust within 480 h in acid salt spray tests. In periodic immersion tests, passivated cyanide-free samples achieve a corrosion grade of 3 after 120 h, outperforming the grade 7 of passivated cyanide-plated samples. Cyanide-free samples display only slight discoloration without white/red rust after four acid atmosphere test cycles. After 15 damp heat test cycles, cyanide-free samples develop only minor spot-like white rust with no red rust. The study demonstrates that the cyanide-free zinc plating process exhibits equal or superior corrosion resistance compared to traditional cyanide processes, making it suitable for surface protection of aviation components

参考文献/References:

[1].陈卓, 金国, 崔秀芳, 等. 耐海洋环境腐蚀燃机热障涂层材料研究进展[J]. 航空制造技术, 2021, 64(13): 45-58.
[2].宋佳, 王璐, 袁福河, 等. 耐海洋环境腐蚀的航空发动机封严涂层技术及其发展[J]. 航空制造技术, 2016, 1 (14): 37-46.
[3].汪亚克, 刘建明, 李健, 等. 中低温可磨耗封严涂层耐腐蚀性能研究进展[J]. 热喷涂技术, 2024, 16(4): 12-22.
[4].秦智礼, 郭崇武. 高耐蚀性镀锌镍合金防护层在航空航天领域的应用[J]. 电镀与涂饰, 2023, 42(9): 14-17.
[5].李会芬, 邹忠利, 李春龙. 镀锌层表面无铬钝化工艺的研究进展[J]. 材料保护, 2021, 54(3): 137-143.
[6].李雨, 刘定富, 舒刚. 氰化电镀废液的处理[J]. 环保科技, 2015, 21(1): 45-48.
[7].林少凯, 唐春, 朱小玲, 等. 环保型无氰镀锌工艺研究[J]. 广东化工, 2024, 51(18): 18-21.
[8].MALINOVI? B N, PRERADOVI? M, BJELI? D, et al. Treatment of wastewater from cyanide-free zinc plating[J]. Contemporary Materials, 2024, 15(1): 40-52.
[9].徐春红, 郭群, 段前坤, 等. 航空标准件无氰碱性镀锌的可行性研究[J]. 电镀与精饰, 2016, 38(3): 42-46.
[10].吴群英, 许磊, 夏媛, 等. 无氰碱性镀锌工艺性能的研究[J]. 电镀与精饰, 2024, 46(8): 76-82.
[11].吕玲, 王力强, 廖广其, 等. 不同金属杂质对碱性锌酸盐镀锌层结构及耐蚀性的影响[J]. 电镀与精饰, 2021, 43(12): 17-22.
[12].全国钢标准化技术委员会(SAC/TC 183). 人造气氛腐蚀试验 盐雾试验: GB/T 10125—2021[S]. 中国标准出版社, 2021.
[13].国家国防科技工业局. GJB 150.11A—2009军用装备实验室环境试验方法第11部分: 盐雾试验[S]. 北京: 国防科工局, 2009.
[14].国家国防科技工业局. GJB 150.28—2009军用装备实验室环境试验方法 第28部分: 酸性大气试验[S]. 北京: 国防科工局, 2009.
[15].全国钢标准化技术委员会(SAC/TC 183). 金属和合金的腐蚀 盐溶液周浸试验: GB/T 19746—2018[S]. 中国标准出版社, 2018.

相似文献/References:

[1]徐振邦,陆振涛,柯喜敏,等.铝合金电子元器件的表面涂层与耐蚀性能研究[J].电镀与精饰,2019,(10):9.[doi:10.3969/j.issn.1001-3849.2019.10.003]
 XU Zhenbang,LU Zhentao,KE Ximin,et al.Study on Surface Coating and Corrosion Resistance of Aluminum Alloy Electronic Components[J].Plating & Finishing,2019,(02):9.[doi:10.3969/j.issn.1001-3849.2019.10.003]
[2]窦忠宇,王 婷,张荣宇,等.N离子注入改善2195铝锂合金的耐磨和腐蚀性能[J].电镀与精饰,2022,(11):6.[doi:10.3969/j.issn.1001-3849.2022.11.002]
 DOU Zhongyu,WANG Ting,ZHANG Rongyu,et al.N Ion Implantation Improves the Wear and Corrosion Properties of 2195 Al-Li Alloy[J].Plating & Finishing,2022,(02):6.[doi:10.3969/j.issn.1001-3849.2022.11.002]
[3]刘 刚*,赵亚忠,赵 柯,等.植酸处理对LZ91镁锂合金腐蚀性能的影响[J].电镀与精饰,2022,(5):28.[doi:10.3969/j.issn.1001-3849.2022.05.005]
 LIU Gang*,ZHAO Yazhong,ZHAO Ke,et al.Effect of Phytic Acid Treatment on Corrosion Properties of LZ91 Magnesium Lithium Alloy[J].Plating & Finishing,2022,(02):28.[doi:10.3969/j.issn.1001-3849.2022.05.005]
[4]胡高斌,钱勇武*,钟治琨,等.汽轮机用铝/钢接头MAO层结构和腐蚀性能分析[J].电镀与精饰,2023,(1):33.[doi:10.3969/j.issn.1001-3849.2023.01.006]
 Hu Gaobin,Qian Yongwu*,et al.Analysis of structure and corrosion performance of MAO layer of aluminum/steel joint for steam turbine[J].Plating & Finishing,2023,(02):33.[doi:10.3969/j.issn.1001-3849.2023.01.006]
[5]任子阳,汤嘉昊,殷世铜,等. 冷喷涂制备铝基涂层研究进展及应用现状分析 [J].电镀与精饰,2023,(8):74.[doi:10.3969/j.issn.1001-3849.2023.08.012]
 Ren Ziyang,Tang Jiahao,Yin Shitong,et al.Research progress and application status analysis of aluminum-based coatings prepared by cold spraying[J].Plating & Finishing,2023,(02):74.[doi:10.3969/j.issn.1001-3849.2023.08.012]
[6]苏 海,张殿喜*,窦忠宇,等.镀钛对2195铝锂合金耐磨和腐蚀性能的影响[J].电镀与精饰,2024,(5):44.[doi:10.3969/j.issn.1001-3849.2024.05.006]
 Su Hai,Zhang Dianxi*,et al.Effect of titanium plating on wear resistance and corrosion properties of 2195 Al-Li alloy[J].Plating & Finishing,2024,(02):44.[doi:10.3969/j.issn.1001-3849.2024.05.006]
[7]吴群英*,许 磊,夏 媛,等.无氰碱性镀锌工艺性能的研究[J].电镀与精饰,2024,(8):76.[doi:10.3969/j.issn.1001-3849.2024.08.012]
 .,009,.,et al.Study on technical properties of cyanide-free alkaline galvanizing?/html>[J].Plating & Finishing,2024,(02):76.[doi:10.3969/j.issn.1001-3849.2024.08.012]
[8]罗书鹏,窦忠宇,李 粉.喷丸和离子注入对镁合金摩擦腐蚀性能的影响[J].电镀与精饰,2024,(9):34.[doi:doi: 10.3969/j.issn.1001-3849.2024.09.005]
 Luo Shupeng,Dou Zhongyu*,Li Fen.Effect of shot peening and ion implantation on friction corrosion properties of magnesium alloys[J].Plating & Finishing,2024,(02):34.[doi:doi: 10.3969/j.issn.1001-3849.2024.09.005]

更新日期/Last Update: 2026-02-09