[1]单 仲 翟智凯.doi: 10.3969/j.issn.1001-3849.2026.03.011新能源汽车车门富锌水性环氧涂层制备与性能[J].电镀与精饰,2026,(03):85-92.
 SHAN Zhong,ZHAI Zhikai.Preparation and properties of Zinc-rich waterborne epoxy coating for new energy vehicle door[J].Plating & Finishing,2026,(03):85-92.
点击复制

doi: 10.3969/j.issn.1001-3849.2026.03.011新能源汽车车门富锌水性环氧涂层制备与性能()

《电镀与精饰》[ISSN:1001-3849/CN:12-1096/TG]

卷:
期数:
2026年03
页码:
85-92
栏目:
出版日期:
2026-03-31

文章信息/Info

Title:
Preparation and properties of Zinc-rich waterborne epoxy coating for new energy vehicle door
作者:
单 仲1 翟智凯2
单 仲1 翟智凯2(1. 天津中德应用技术大学 汽车与轨道交通学院,天津 300350;2. 天津中汽测试技术有限公司,天津 300354)
Author(s):
SHAN Zhong1 ZHAI Zhikai 2
(1.Automobile & Rail Transportation School, Tianjin Sino-German University of Applied Sciences, Tianjin 300350, China; 2. Tianjin Zhongqi Testing Technology Co., Ltd. Tianjin 300354, China)
关键词:
新能源汽车富锌水性环氧涂层耐蚀性能制备工艺
Keywords:
new energy vehicles zinc-rich waterborne epoxy coating corrosion resistance preparation process
分类号:
TQ341
文献标志码:
A
摘要:
为解决新能源汽车车身金属部件易腐蚀问题,以水性环氧树脂为基料、锌粉为活性防锈颜料,制备富锌水性环氧涂层;通过优化原料配比、改进制备工艺,深入探究不同因素对涂层性能影响;通过电化学工作站、盐雾试验箱、扫描电子显微镜等设备,对镀层的耐蚀性能、微观结构、附着力、硬度等性能进行研究。结果表明,当锌粉质量分数为80%、水性环氧树脂与固化剂质量比为4﹕1、添加0.5%分散剂和0.3%流平剂时,涂层综合性能最佳,在新能源汽车车身防护领域展现出良好应用前景。
Abstract:
In order to solve the problem of easy-corrosive metal parts of new energy vehicle body, waterborne epoxy resin as binder and zinc powder as active anti-rust pigment were used to made zinc-rich waterborne epoxy coatings. By optimizing the ratio of raw materials and improving the preparation process, the influence of different factors on the performance of the coatings were deeply explored. The corrosion resistance, microstructure, adhesion, hardness and other properties of the coating were studied by electrochemical workstation, salt spray test box, scanning electron microscope and other equipments. The results show that, when the mass fraction of zinc powder is 80%, the mass ratio of waterborne epoxy resin to curing agent is 4﹕1, and 0.5% dispersant and 0.3% leveling agent are added, the coating has the best comprehensive performance and shows a better application prospect in the field of new energy vehicle body protection

参考文献/References:

[1].XU Z, YU Q, ZHAN Z, et al. Effect of regularly arranged reduced graphene oxide on the anti-corrosion performance of waterborne silicate zinc-rich coatings[J]. Corrosion Engineering, Science and Technology, 2023, 58 (1): 61-72.
[2].ZHANG M, YANG C, BAI W, et al. Enhanced corrosion resistance and corrosion identification function of the rare-earth fluorescence-waterborne epoxy zinc-rich coatings[J]. Coatings, 2025, 15(2): 207-207.
[3].HUANG X, YANG C, CHEN J, et al. Enhanced protective performance of carbon nanotube-reinforced waterborne epoxy zinc-rich coatings for corrosion protection of steel structures[J]. Coatings, 2024, 14(12): 1493-1493.
[4].FANG X, YUAN Y, WANG Q, et al. Effect of zinc powder reduced graphene oxide on the corrosion resistance of waterborne inorganic zinc-rich coatings[J]. Coatings, 2024, 14(10):1321-1321.
[5].LV B Q, GUO Y F, HUANG M Z, et al. Improvement of corrosion resistance of waterborne potassium silicate zinc-rich coating by addition of nano-ZnO/graphene[J]. Chemical Papers, 2024(3): 1-10.
[6].LIN D, W ANG R, G AO S, et al. A waterborne zinc-rich epoxy anti-corrosion coating with electron transport pathways constructed by conductive potassium titanate whiskers[J]. Corrosion Science, 2024, 236: 112250.
[7].ZUO A, HUANG Y, XU X, et al. Degradation behavior of zinc-rich epoxy coatings in simulated marine tidal zone[J]. Materials Today Communications, 2024, 38: 108175.
[8].MENG C, CAN H, WEN L, et al. Polydopamine-modified Ti3C2Tx to enhance anticorrosion of waterborne zinc-rich epoxy coating[J]. Carbon, 2023, 215: 118467.
[9].HUA Z, LEI Y, LIANG Q L, et al. Degradation damage of stress corrosion in epoxy zinc-rich coating/steel substrate systems[J]. Journal of Materials in Civil Engineering, 2023, 35(5): 04023084.
[10].Cathodic protection performance of zinc-rich epoxy coatings[J]. Focus on Powder Coatings, 2022, 2022(1): 6.
[11].GUO S, YANG B, HE J. Preparation and corrosion properties of graphene oxide modified waterborne epoxy zinc-rich coatings[C]. Proceedings of 2021 International Conference on Intelligent Transportation, Big Data & Smart City(ICITBS 2021) PartⅡ. School of Energy and Power Engineering, Changsha University of Science and Technology,Guangzhou Special Pressure Equipment Inspection and Research Institute, 2021: 22-25.
[12].SUN W, XING C, TANG X, et al. Comparative study on the degradation of a zinc-rich epoxy primer/acrylic polyurethane coating in different simulated atmospheric solutions[J]. Journal of Coatings Technology and Research, 2020(6): 1-17.
[13].CHUN W, ZHAO Q, KANG F, et al. CeO2 modified graphene nanoplatelets composite powders enhanced the cathodic protection of waterborne zinc-rich epoxy coatings[J]. Journal of Polymer Research, 2020, 27(12): 367-375.
[14].XIAO W. Application of EIS and transmission line model to study the effect of arrangement of graphene on electromagnetic shielding and cathodic protection performance of zinc-rich waterborne epoxy coatings[J]. International Journal of Electrochemical Science, 2020, 15(5): 4089-4101.
[15].Al-HUSEINE A, KASI R. Study of the physical and electrochemical properties of hybrid paint system based on zinc-rich primer for mild steel protection[J]. Pigment & Resin Technology, 2020, 49(1): 33-40.
[16].CHO S, CHIU T. Electrical and electrochemical behavior of a zinc-rich epoxy coating system with carbon nanotubes as a diode-like material[J]. Electrochemical Acta, 2019, 316: 189-201.
[17].ANONYMOUS H. Zinc-rich epoxy primer uses glass spheres, zinc activator to enhance corrosion resistance[J]. Materials Performance, 2015, 54(11): 16-18.
[18].ANONYMOUS H. The effect of zinc-rich epoxy coatings on the corrosion and cracking resistance of armored military vehicles[J]. Materials Performance, 2015, 54(1): 22-23.
[19].ARMAN Y S, MEHDIPOUR M. Anticorrosion properties of an epoxy zinc-rich composite coating reinforced with zinc, aluminum, and iron oxide pigments[J]. Journal of Coatings Technology and Research, 2014, 11(5): 727-737.

相似文献/References:

[1]张宇超,邓名姣.doi: 10.3969/j.issn.1001-3849.2026.03.007新能源汽车Cu-Ni-Cr3+电镀对ABS塑料件耐腐蚀性能的影响[J].电镀与精饰,2026,(03):52.
 ZHANG Yuchao,DENG Mingjiao.Effects of Cu-Ni-Cr3+ electroplating on corrosion resistance of ABS plastic parts in new energy vehicles[J].Plating & Finishing,2026,(03):52.
[2]王克文,尚 瑾.doi: 10.3969/j.issn.1001-3849.2026.04.018基于聚己内酯与光热剂的镁合金涂层自修复防腐性能[J].电镀与精饰,2026,(04):122.
 WANG Kewen,SHANG Jin.Self-healing anti-corrosion of magnesium alloy coatings based on polycaprolactone and photothermal agents[J].Plating & Finishing,2026,(03):122.

更新日期/Last Update: 2026-03-11