Mou Yang *,Tian Beiping,Zhao Xuelei.Research on surface modification and corrosion and wear resistance of architectural aluminum alloy template[J].Plating & Finishing,2024,(10):21-27.
建筑铝合金模板的表面改性与耐蚀耐磨性能研究
- Title:
- Research on surface modification and corrosion and wear resistance of architectural aluminum alloy template
- Keywords:
- architectural aluminum alloy; Ni-based amorphous alloy powder; composite coating; wear resistance; corrosion resistance
- 分类号:
- TG178;R318.08
- 文献标志码:
- A
- 摘要:
- 为了提升建筑铝合金模板的表面耐蚀性和耐磨性,在6061铝合金模板表面制备了聚氨酯/Al(Ni基非晶合金)涂层,研究了Ni基非晶合金粉替代Al粉比例对复合涂层表面形貌、截面形貌、硬度、耐磨性和耐蚀性的影响。结果表明:随着Ni基非晶合金粉替代率的升高,复合涂层表面孔洞数量减少,孔洞等缺陷所占面积分数有所减小,不同Ni基非晶合金粉体积分数的复合涂层的厚度都约为125 ?m。在涂层中加入Ni基非晶合金粉后,复合涂层的显微硬度、耐磨性有不同程度提高,与基体的结合强度有不同程度减小,且随着复合涂层中Ni基非晶合金粉体积分数的增加,复合涂层的显微硬度逐渐增大,与基体的结合强度和磨损率逐渐减小。添加Ni基非晶合金粉的复合涂层的腐蚀速率都小于未添加Ni基非晶合金粉的T0涂层,且Ni基非晶合金粉体积分数为45%的复合涂层具有较高的硬度、耐磨性及最佳耐蚀性能。
- Abstract:
- In order to improve the surface corrosion resistance and wear resistance of building aluminum alloy templates, a polyurethane/Al (Ni based amorphous alloy) coating was prepared on the surface of 6061 aluminum alloy templates. The effect of Ni-based amorphous alloy powder replacing Al powder ratio on the surface morphology, cross-sectional morphology, hardness, wear resistance, and corrosion resistance of the composite coating was studied. The results showed that as the substitution rate of Ni-based amorphous alloy powder increased, the number of pores on the surface of the composite coating decreased, and the area fraction of defects such as pores decreased. The thickness of the composite coating with different volume fractions of Ni-based amorphous alloy powder was about 125 ?m. After adding Ni-based amorphous alloy powder to the coating, the microhardness and wear resistance of the composite coating were improved to varying degrees, and the bonding strength with the substrate was reduced to varying degrees. Moreover, as the volume fraction of Ni-based amorphous alloy powder in the composite coating increased, the microhardness of the composite coating gradually increased, and the bonding strength and wear rate with the substrate gradually decreased. The corrosion rate of composite coatings added with Ni-based amorphous alloy powder was lower than that of T0 coatings without Ni-based amorphous alloy powder, and the composite coating with a volume fraction of 45% Ni-based amorphous alloy powder had higher hardness, wear resistance and optimal corrosion resistance.
参考文献/References:
[1].耿城, 罗志勇, 王兰浩, 等. 建筑用6061+Er铝合金的热变形行为与热加工图[J]. 锻压技术, 2022, 47(11): 254-260.
[2].齐玉锋, 马世轩, 陈伟, 等. 铝合金模板技术在装配式建筑施工中的应用[J]. 工程建设与设计, 2023(23):165-167.
[3].张书弟, 雷全达, 刘琳坤, 等. 海洋环境下铝合金腐蚀与防护的研究进展探析[J]. 材料保护, 2024, 57(1):123-140.
[4].闫成旗, 贾竹英. 铝合金表面贯穿式复合涂层设计、制备及性能研究[J].宇航材料工艺, 2023, 53(6): 54-58.
[5].孙禹, 林立峰, 姜代旬, 等. 激光毛化对6061铝合金的耐蚀性和涂层结合力影响[J]. 应用激光, 2023, 43(7): 73-80.
[6].王立刚. 前处理工艺对6061铝合金静电喷涂酚醛树脂涂层附着力的影响[J]. 辽宁科技学院学报, 2023, 25(6): 9-12.
[7].韩文静, 宋进朝, 张晓光. 金属表面纳米粒子/聚合物复合防腐涂层的研究进展[J]. 电镀与精饰, 2023, 45(11): 60-67.
[8].宋政伟, 丁莉峰, 王沛霖, 等. 镁合金表面Ni-P/Cu-Zn超疏水复合涂层制备及耐蚀性研究[J]. 电镀与精饰, 2021, 43(7): 10-14.
[9].Wang J W, Yang R, Tian Y, et al. Effect of annealing on the cavitation erosion resistance of HVOF-sprayed Fe-based amorphous composite coatings[J]. Journal of Thermal Spray Technology, 2023, 32(6): 1758-1771.
[10].余高, 周锐, 卢凤莲, 等. 硅烷化处理工艺参数对建筑用6061铝合金耐蚀性的影响[J]. 腐蚀与防护, 2023, 44(3): 61-66.
[11].Napat K, Suchet M, Gobboon L, et al. Effect of amorphous boron on the microstructure and corrosion properties of Ni-W coatings[J]. Coatings, 2023, 13(2): 377-381.
[12].孔艳丽. 建筑用6063铝合金涂层耐腐蚀性能研究[J]. 兵器材料科学与工程, 2022, 45(3): 46-50.
[13].丁山林, 王疆瑛, 张莹, 等. ADC12铝合金表面氮化铝(AlN)涂层的制备及其耐磨性能研究[J]. 材料保护, 2023, 56(8): 116-123.
[14].杨林, 李文兵, 赵雪飞. 反应气体流量对机械传动轴表面涂层与性能的影响[J]. 电镀与精饰, 2022, 44(12): 32-39.
[15].谢瑞祥, 刘宗德, 马荷蓉, 等. 铝合金表面激光熔覆铜镍合金涂层的组织、硬度与耐蚀特性研究[J]. 材料科学与工艺, 2023, 31(6): 78-86.
[16].刘艳, 冀杰. 45#钢表面Ni-W/ZnO超疏水复合涂层的制备及性能研究[J]. 电镀与精饰, 2023, 45(5): 26-33.
[17].闫成旗, 贾竹英, 李占君. 铝合金表面Ni基复合涂层制备机理及摩擦性能[J]. 兰州理工大学学报, 2023, 49(3): 15-22.
[18].Lin S P, Nie Z R, Huang H, et al. Annealing behavior of a modified 5083 aluminum alloy[J]. Materials and Design, 2010, 31(3): 1607-1612.
[19].高文, 李英东, 曹以恒, 等. 前处理方式对6016铝合金表面电泳复合涂层性能的影响[J].轻合金加工技术, 2022, 50(10): 53-58.
[20].黄绎, 李跃, 吴春春, 等. 2024铝合金表面SiO2陶瓷涂层制备及其耐腐蚀行为[J]. 材料科学与工程学报, 2022, 40(6): 915-922.
[21].Lin L, Xian L J, Xian G, et al. Excellent corrosion resistance and good wear resistance of amorphous AlTiO coating prepared by arc ion plating[J]. Materials Letters, 2024, 358: 135817- 135821.
相似文献/References:
[1]吴姗姗,于瑾佳*,刘历波.铈盐封孔对建筑铝合金阳极氧化膜耐蚀性的影响[J].电镀与精饰,2022,(4):1.[doi:10.3969/j.issn.1001-3849.2022.04.001]
WU Shanshan,YU Jinjia*,LIU Libo.Effect of Cerium Salt Sealing on Corrosion Resistance of Anodic Oxide Film on Architectural Aluminum Alloy[J].Plating & Finishing,2022,(10):1.[doi:10.3969/j.issn.1001-3849.2022.04.001]
[2]高培云.锆盐封孔对建筑铝合金阳极氧化膜耐蚀性能的影响[J].电镀与精饰,2022,(5):44.[doi:10.3969/j.issn.1001-3849.2022.05.008]
GAO Peiyun.Effect of Zirconium Salt Sealing on Corrosion Resistance of Anodic Oxide Film on Aluminium Alloy Used in Construction[J].Plating & Finishing,2022,(10):44.[doi:10.3969/j.issn.1001-3849.2022.05.008]