[1]李 琼,李旭勇,吴 宁,等.磷化膜无铬封闭工艺研究[J].电镀与精饰,2024,(1):91-96.[doi:10.3969/j.issn.1001-3849.2024.01.014]
 Li Qiong,Li Xuyong,Wu Ning,et al.Study on chromium-free sealing process of phosphating film[J].Plating & Finishing,2024,(1):91-96.[doi:10.3969/j.issn.1001-3849.2024.01.014]
点击复制

磷化膜无铬封闭工艺研究
()

《电镀与精饰》[ISSN:1001-3849/CN:12-1096/TG]

卷:
期数:
2024年1
页码:
91-96
栏目:
出版日期:
2024-01-15

文章信息/Info

Title:
Study on chromium-free sealing process of phosphating film
作者:
(1.中航工业洪都航空工业集团有限责任公司,江西 南昌 330024;
2.南昌航空大学 材料科学与工程学院,江西 南昌 330063)

Author(s):
(1. AVIC Hongdu Aviation Industry Group Co., Ltd., Nanchang 330024, China; 2. College of
Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China)

关键词:
磷化膜无铬封闭丙烯酸树脂
Keywords:
phosphating film chromium-free sealing process polyacrylic resin
分类号:
TG172.8
DOI:
10.3969/j.issn.1001-3849.2024.01.014
文献标志码:
A
摘要:
针对磷化膜重铬酸填充的有毒有害问题,设计开发基于碱溶性聚丙烯酸树脂的无铬封闭液的配方及工艺,以点滴时间为评判指标,通过单因素实验考察了水性树脂种类、碱性助溶剂种类、硅溶胶含量、交联剂种类的影响,确定封闭液的主要组成为聚丙烯酸树脂 PAA 671 、氨水、硅溶胶、锆交联剂;利用正交试验考察了氨水、硅溶胶、锆交联剂的影响,结果显示硅溶胶含量为最重要因子,其次为锆交联剂。浓缩封闭液组成为 17.5 wt.% PAA 671 、 14 wt.% 中性硅溶胶、 14 wt.% 氨水、 0.14 wt.% 有机锆交联剂,余量为离子水,使用时按 2 ∶ 5 用去离子水稀释;封闭工艺为:试样在封闭液中浸泡 2 min ,然后在 70~85 ℃ 下烘干 15~30 min 。
Abstract:
: Aiming at the toxic and harmful problem of dichromate filling in phosphating film , the formula and process of chromium-free sealing solution based on the alkali-soluble polyacrylic resin were designed and developed. Taking the dropping time as the evaluation index , the effects of the type of water-soluble resin , the type of alkaline cosolvent , the content of silica sol and the type of cross linker were investigated through the single-factor experiment. The main components of the sealing solution were determined to be PAA 671 resin , ammonia , silica sol and zirconium cross-linking agent. The influences of ammonia , silica sol and zirconium cross-linking agents were investigated by orthogonal experiment. The results showed that the content of silica sol was the most important factor , followed by the zirconium cross-linking agent. The concentrated sealing solution group was 17.5 wt.% PAA 671 , 14 wt.% neutral silica sol , 14 wt.% ammonia water , 0.14 wt.% organic zirconium cross-linking agent , and the rest was ionic water , which was diluted with deionized water at a ratio of 2 ∶ 5. The sealing process was as follows : the sample was soaked in the sealing liquid for 2 min , and then dried at 70?85 ℃ for 15?30 min.

参考文献/References:



[1] Tamilselvi M, Kamaraj P, Arthanareeswari M, et al. Progress in zinc phosphate conversion coatings: A review[J]. International Journal of Advanced Chemical Science and Applications, 2015, 3(1): 25-41.

[2] Zhang L S, Jiang Y, Zai W, et al. Fabrication of superhydrophobic calcium phosphate coating on Mg-Zn-Ca alloy and its corrosion resistance[J]. Journal of Materials Engineering and Performance, 2017, 26(12): 6117-6129.

[3] Schneider P, Sigel R, Lange M M, et al. Activation and fluoride-assisted phosphating of aluminum-silicon-coated steel[J]. ACS Applied Materials & Interfaces, 2013, 5(10): 4224-4232.

[4] Jaskova V, Kalendova A. Anticorrosive coatings containing modified phosphates[J]. Progress in Organic Coatings, 2012, 75(4): 328-334.

[5] Tae-ho Y. Phosphate stabilization by non-chromate post-rinse treatment[D]. American Virginia: Virginia Polytechnic Institute and State University, 1987.

[6] Iezzi R A, Leidheiser H. Surface characteristics of cold-rolled steel as they affect paint performance[J]. Corrosion, 1981, 37(1): 28-38.

[7] Velasquez C S, Pimenta E P S, Lins V F C. Anticorrosive behavior and porosity of tricationic phosphate and zirconium conversion coating on galvanized steel[J]. Journal of Materials Engineering and Performance, 2018, 27(5): 2138-2147.

[8] Tamilselvi M, Kamaraj P, Arthanareeswari M, et al. Effect of nano ZrO 2 on nano zinc phosphating of mild steel[J]. Materials Today: Proceedings, 2018, 5: 8880-8888.

[9] 邵红红 , 陈婷婷 , 祁昌洋 , 等 . 封闭处理对 316L 不锈钢超声场下磷化膜性能的影响 [J]. 中国表面工程 , 2017, 30(1): 63-69.

[10] 安成强 , 刘新院 , 陈梨 , 等 . 锌锰系磷化膜硅酸钠封闭工艺研究 [J]. 表面技术 , 2012, 41(3): 84-86.

[11] 林碧兰 , 卢锦堂 , 孔纲 , 等 . 硅酸钠封闭后处理对磷化热镀锌钢耐蚀性的影响 [J]. 腐蚀科学与防护技术 , 2008, 20(2): 114-117.

[12] 张云霞 , 李亚娟 . 热水和硅酸钠封孔法对镁合金磷化膜耐蚀性的影响 [J]. 电镀与环保 , 2014, 34(2): 37-39.

[13] Lin B L, Lu J T, Kong G. Effect of molybdate post-sealing on corrosion resistance of zinc phosphate coatings on hot-dip galvanized steel[J]. Corrosion Science, 2008, 50(4): 962-967.

[14] 车淳山 , 黄清 , 孔纲 , 等 . 水性丙烯酸树脂作为金属表面钝化剂的研究现状 [J]. 材料保护 , 2014, 47(2): 60-63.

[15] 冯桂卿 , 翁柔芝 . 水溶性丙烯酸树脂封闭涂料性能及其应用 [J]. 电镀与涂饰 , 1982(3): 31-33.

[16] 孙伟 , 朱立群 , 李卫平 , 等 . 硅溶胶改性水性丙烯酸树脂对镀锌三价铬钝化膜的封闭作用 [J]. 材料工程 , 2018, 46(12): 110-116.

[17] 江茜 , 胡哲 , 黎冬瑛 , 等 . 镀锌层无铬封闭工艺研究 [J]. 电镀与涂饰 , 2014, 33(23): 1020-1023.

[18] 宫丽 , 卢燕平 . 纳米硅溶胶 / 丙烯酸复合防蚀薄膜的研究 [J]. 材料保护 , 2005, 38(1): 17-19.

[19] 汤金伟 , 陈晓红 , 冯俏君 , 等 . 聚丙烯酸增稠剂的制备及在日化中的应用 [J]. 化学推进剂与高分子材料 , 2020, 18(5): 55-58.

[20] 原堃 , 罗跃 , 黄志明 , 等 . 有机锆交联剂的制备及其性能 [J]. 合成化学 , 2019, 27(8): 669-672.

[21] 魏忠强 , 李小瑞 , 刘观军 , 等 . 有机钛交联剂的合成及流变性能评价 [J]. 科学技术与工程 , 2013, 13(25): 7492-7495.

相似文献/References:

[1]宿 辉,栾柏瑞.AZ91D镁合金表面无铬无氟前处理工艺研究[J].电镀与精饰,2019,(1):10.[doi:10.3969/j.issn.1001-3849.2019.01.003]
 XU Hui,LUAN Bairui.Study on Chromium?Free and Fluorine?Free PretreatmentProcess of AZ91D Magnesium Alloy[J].Plating & Finishing,2019,(1):10.[doi:10.3969/j.issn.1001-3849.2019.01.003]
[2]张伟华?,孙 伟,安丽洁,等.不同磷化工艺对建筑用16Mn钢的磷化效果研究[J].电镀与精饰,2020,(12):5.[doi:10.3969/j.issn.1001-3849.2020.12.0020]
 ZHANG Weihua,SUN Wei,AN Lijie,et al.Study on Phosphating Effect of Different Phosphating Process on 16Mn Steel for Construction[J].Plating & Finishing,2020,(1):5.[doi:10.3969/j.issn.1001-3849.2020.12.0020]
[3]左亚静.土建工程支架用螺纹钢表面处理及耐腐蚀性能研究[J].电镀与精饰,2022,(9):71.[doi:10.3969/j.issn.1001-3849.2022.09.013]
 ZUO Yajing.Study on Surface Treatment and Corrosion Resistance of Rebar Used for Supports in Civil Engineering[J].Plating & Finishing,2022,(1):71.[doi:10.3969/j.issn.1001-3849.2022.09.013]
[4]周艳丽.电器件支架低温锌系磷化工艺研究[J].电镀与精饰,2021,(4):20.[doi:10.3969/j.issn.1001-3849.2021.04.005]
 ZHOU Yanli.Research on Low-temperature Zinc Phosphating Process of Electrical Parts Support[J].Plating & Finishing,2021,(1):20.[doi:10.3969/j.issn.1001-3849.2021.04.005]
[5]李俊辉*,杨国华,宋铁创,等.钢制电缆桥架防腐蚀试验研究[J].电镀与精饰,2021,(5):49.[doi:10.3969/j.issn.1001-3849.2021.05.008]
 LI Junhui*,YANG Guohua,SONG Tiechuang,et al.Anti-Corrosion Study of Steel Cable Bridge[J].Plating & Finishing,2021,(1):49.[doi:10.3969/j.issn.1001-3849.2021.05.008]
[6]牟世辉*,李鑫宇.恒电流作用下AZ91D镁合金磷化膜生长研究[J].电镀与精饰,2021,(9):1.[doi:10.3969/j.issn.1001-3849.2021.09.001]
 MU Shihui*,LI Xinyu.Growth of Phosphating Film on AZ91D Magnesium Alloy Under Constant Current[J].Plating & Finishing,2021,(1):1.[doi:10.3969/j.issn.1001-3849.2021.09.001]
[7]李继伟*,杨振宇,翟欢乐.钢结构连接螺栓锰系磷化及磷化膜的耐蚀性[J].电镀与精饰,2022,(1):50.[doi:10.3969/j.issn.1001-3849.2022.01.009]
 LI Jiwei*,YANG Zhenyu,ZHAI Huanle.Manganese Phosphating of Steel Structure Connecting Bolt and Corrosion Resistance of Phosphating Film[J].Plating & Finishing,2022,(1):50.[doi:10.3969/j.issn.1001-3849.2022.01.009]
[8]蔡 宁*,姚士聪,龙 袁,等. 磷化膜白斑缺陷分析 [J].电镀与精饰,2022,(10):92.[doi:10.3969/j.issn.1001-3849.2022.10.016]
 CAI Ning*,AO Shicong,LONG Yuan,et al.Analysis of White Spot Defect on Phosphating Films[J].Plating & Finishing,2022,(1):92.[doi:10.3969/j.issn.1001-3849.2022.10.016]
[9]颜晨曦 *,郝玉林,蔡 宁,等.酸洗汽车用钢磷化机理探讨及其质量评价[J].电镀与精饰,2022,(11):29.[doi:10.3969/j.issn.1001-3849.2022.11.006]
 YAN Chenxi *,HAO Yulin,CAI Ning,et al.Discussion on Phosphating Mechanism and Quality Evaluation of Pickling Automobile Steel[J].Plating & Finishing,2022,(1):29.[doi:10.3969/j.issn.1001-3849.2022.11.006]
[10]吕 芳,谷 娜*.化工管道连接法兰磷化工艺条件优化及磷化膜的耐蚀性[J].电镀与精饰,2022,(3):59.[doi:10.3969/j.issn.1001-3849.2022.03.011]
 LYU Fang,GU Na *.Optimization of Phosphating Process Conditions for Chemical Pipe Connection Flange and Corrosion Resistance of Phosphating Film[J].Plating & Finishing,2022,(1):59.[doi:10.3969/j.issn.1001-3849.2022.03.011]

备注/Memo

备注/Memo:
收稿日期: 2022-11-25 修回日期: 2023-05-31 作者简介: 李琼( 1986 ―),女,硕士,高级工程师, email : 419775952@qq.com * 通信作者: 王春霞( 1975 ―),女,硕士,副教授, email : wcx95@163.com?/html>
更新日期/Last Update: 2024-01-07