MU Shihui*,LI Xinyu.Growth of Phosphating Film on AZ91D Magnesium Alloy Under Constant Current[J].Plating & Finishing,2021,(9):1-5.[doi:10.3969/j.issn.1001-3849.2021.09.001]
恒电流作用下AZ91D镁合金磷化膜生长研究
- Title:
- Growth of Phosphating Film on AZ91D Magnesium Alloy Under Constant Current
- 文献标志码:
- A
- 摘要:
- 采用恒电流法在AZ91D镁合金表面制备磷酸盐转化膜,通过计时电位法研究了镁合金在锌锰系磷化液中的电化学磷化过程,结合X射线衍射、扫描电子显微镜以及能谱测试分析了电化学磷化膜不同生长阶段膜层成份及微观形貌的变化规律。结果表明,镁合金在电化学磷化初始阶段,在化学、电化学作用下,α-Mg相首先发生溶解,并在溶解处出现不完整膜层,成分为Mg3(PO4)2,β-Al12Mg17相区域内出现颗粒状晶体,晶体成分为Zn3(PO4)2·(H2O)4、Mn3(PO4)2·7H2O及少量Mg3(PO4)2。随着磷化进行,α-Mg相区域的膜层增厚,β-Al12Mg17相区域内晶体逐渐长大聚集成呈花状球型晶簇。磷化60 s后,磷化膜的生长以β-Al12Mg17相区域内花状球型晶簇为主,形成以Zn3(PO4)2·(H2O)4、Mn3(PO4)2·7H2O和Mg3(PO4)2物质组成的磷化膜。
- Abstract:
- Phosphate conversion coating was prepared on the surface of AZ91D magnesium alloy by galvanostatic method. The electrochemical phosphating process of magnesium alloy in zinc-manganese phosphating solution was studied by chronopotentiometry method. Changes of the composition and morphology of the electrochemical phosphating films at different growth stages were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The results show that in the initial stage of electrochemical phosphating, the α-Mg phase first dissolves under the action of chemistry and electrochemistry, and an incomplete coating appears at the dissolution site. The composition of the film is Mg3(PO4)2, granular crystals appear in the β-Al12Mg17 phase region. The crystal compositions are Zn3(PO4)2·(H2O)4, Mn3(PO4)2·7H2O and a small amount of Mg3(PO4)2. With the progress of phosphating, the film thickness of the α-Mg phase region is thickened, and the crystals in the β-Al12Mg17 phase region are gradually grown up to form a flower-like spherical crystal cluster. After phosphating for 60 s, the growth of the film is mainly flower like spherical crystal cluster in the region of β-Al12Mg17 phase, forming a phosphating film consisting of Zn3(PO4)2·(H2O)4, Mn3(PO4)2·7H2O and Mg3(PO4)2.
参考文献/References:
[1] 李元元, 张卫文, 刘英, 等. 镁合金的发展动态和前景展望[J]. 特种铸造及有色合金, 2004(1): 14-17.
Li Y Y, Zhang W W, Liu Y, et al. Development trends and prospects of magnesium alloys[J]. Special Casting & Nonferrous Alloys, 2004(1): 14-17 (in Chinese).
[2] 丁文江, 吴玉娟, 彭立明, 等. 高性能镁合金研究及应用的新进展[J]. 中国材料进展, 2010, 29(8): 37-45.
Ding W J, Wu Y J, Peng L M, et al. Research and application development of advanced magnesium alloys[J]. Materials China, 2010, 29(8): 37-45 (in Chinese).
[3] Esmaily M, Svensson J E, Fajardo S, et al. Fundamentals and advances in magnesium alloy corrosion[J]. Progress in Materials Science, 2017, 89: 92-193.
[4] Wu L, Wang C, Pokharel D B, et al. Effect of applied potential on the microstructure, composition and corrosion resistance evolution of fluoride conversion film on AZ31 magnesium alloy[J]. Journal of Materials Science & Technology, 2018, 34(11): 2084-2090.
[5] 章江洪, 张英杰, 闫宇星. 稀土转化膜在金属材料表面改性中的研究进展[J]. 稀土, 2009, 30(5): 84-89.
Zhang J H, Zhang Y J, Yan Y X. Research progress of rare earth conversion coatings in surface modification of metal materials[J]. Chinese Rare Earths, 2009, 30(5): 84-89 (in Chinese).
[6] 史宁, 张书弟, 田亚辉. AZ91D镁合金磷化工艺的研究[J]. 电镀与环保, 2017, 37(5): 33-36.
Shi N, Zhang S D, Tian Y H. Study on phosphate process for AZ91D magnesium alloy[J]. Electroplating & Pollution Control, 2017, 37(5): 33-36 (in Chinese).
[7] 顾宝珊, 杨培燕. B95铝合金在铈盐溶液中形成转化膜的电极反应机理[J]. 中国有色金属学报, 2013(12): 3387-3393.
Gu B S, Yang P Y. Electrode reaction mechanism of conversion coating forming process of B95 aluminium alloy in cerium(III) salt solution[J]. The Chinese Journal of Nonferrous Metals, 2013(12): 3387-3393 (in Chinese).
[8] Chen L, Chen C, Wang N, et al. Study of cerium and lanthanum conversion coatings on AZ63 magnesium alloy surface[J]. Rare Metal Materials & Engineering, 2015, 44(2): 333-338.
[9] 崔学军, 周吉学, 林修洲, 等. 镁合金AZ31锰系磷化膜的生长过程及形成机理[J]. 中国有色金属学报, 2012, 22(1): 15-21.
Cui X J, Zhong J X, Lin X Z, et al. Growing process and formation mechanism of manganese phosphate conversion film of magnesium alloy AZ31[J]. The Chinese Journal of Nonferrous Metals, 2012, 22(1): 15-21 (in Chinese).
[10] 胡伟, 徐淑强, 李青. AZ91D镁合金锌系磷化膜成膜机理和生理和生长过程的研究[J]. 功能材料, 2010, 41(2): 260-263.
Hu W, Xu S Q, Li Q. Study on the film formation mechanism and growth process of AZ91D magnesium alloy zinc system phosphate coating[J]. Journal of Functional Materials, 2010, 41(2): 260-263 (in Chinese).
[11] 李佳霖, 郝建军, 牟世辉. Fe2+对镁合金电化学磷化改性研究[J]. 电镀与精饰, 2019, 41(10): 1-4.
Li J L, Hao J J, Mu S H. Study on electrochemical phosphating modification of magnesium alloy by Fe2+[J]. Plating & Finishing, 2019, 41(10): 1-4 (in Chinese).
[12] 曹京宜, 王臣业, 徐敏, 等. 镁铝合金表面锶磷化膜的改性及其腐蚀性能研究[J]. 材料导报, 2017, 31(S2): 282-285.
Cao J Y, Wang Y C, Xu M, et al. Modification of strontium phosphate film on magnesium-aluminum alloy surface and its corrosion properties[J]. Materials Reports, 2017, 31(S2): 282-285 (in Chinese).
相似文献/References:
[1]徐美玲,亢淑梅,陈婷婷,等.添加氯化铈对镁合金Ni?P化学镀镀层性能影响[J].电镀与精饰,2019,(1):37.[doi:10.3969/j.issn.1001-3849.2019.01.008]
XU Meiling,KANG Shumei,CHEN Tingting,et al.Properties of Electroless Plating Ni?P on Magnesium AlloySubstrate by Adding CeCl3[J].Plating & Finishing,2019,(9):37.[doi:10.3969/j.issn.1001-3849.2019.01.008]
[2]牟世辉,尹鸿鹍,代肇一.镀铜优化对AZ91D镁合金疏水膜性能的影响[J].电镀与精饰,2019,(6):29.[doi:10.3969/j.issn.1001-3849.2019.06.006]
MU Shihui,YIN Hongkun,DAI Zhaoyi.Effect of Copper Plating Optimization on the Performance of AZ91D Magnesium Alloy Hydrophobic Membrane[J].Plating & Finishing,2019,(9):29.[doi:10.3969/j.issn.1001-3849.2019.06.006]
[3]刘 玮,安成强*,郝建军,等.钼酸钠对AZ91D镁合金钒/锆复合转化膜性能的影响[J].电镀与精饰,2019,(8):10.[doi:10.3969/j.issn.1001-3849.2019.08.003]
LIU Wei,AN Chengqiang*,HAO Jianjun,et al.Effect of Na2MoO4 on Properties of Vanadium/Zirconate Conversion Coating on AZ91D Magnesium Alloy[J].Plating & Finishing,2019,(9):10.[doi:10.3969/j.issn.1001-3849.2019.08.003]
[4]李佳霖,郝建军,牟世辉.Fe2+对镁合金电化学磷化改性研究[J].电镀与精饰,2019,(10):1.[doi:10.3969/j.issn.1001-3849.2019.10.001]
LI Jialin,HAO Jianjun,MOU Shihui.Study on Electrochemical Phosphating Modification of Magnesium Alloy by Fe2+[J].Plating & Finishing,2019,(9):1.[doi:10.3969/j.issn.1001-3849.2019.10.001]
[5]贾启华,许晓娟*.沉积时间对镁合金化学镀镍的影响[J].电镀与精饰,2019,(12):1.[doi:10.3969/j.issn.1001-3849.2019.12.001]
JIA Qihua,XU Xiaojuan*.Effect of Deposition Time on Direct Electroless Plating of Magnesium Alloys[J].Plating & Finishing,2019,(9):1.[doi:10.3969/j.issn.1001-3849.2019.12.001]
[6]王 丽,顾 威,郭 荣,等.环保型无机缓蚀剂对AZ91D镁合金的缓蚀效果[J].电镀与精饰,2020,(4):18.[doi:10.3969/j.issn.1001-3849.2020.04.0040]
WANG Li,GU Wei,GUO Rong,et al.Inhibition Effect of Environmental Protection Inorganic Corrosion Inhibitor on AZ91D Magnesium Alloy[J].Plating & Finishing,2020,(9):18.[doi:10.3969/j.issn.1001-3849.2020.04.0040]
[7]党在清*.镁合金复合镀层的制备及其结构与性能表征[J].电镀与精饰,2020,(11):16.[doi:10.3969/j.issn.1001-3849.2020.11.0040]
DANG Zaiqing*.Study on the Structure and Properties of Composite Coating on Magnesium Alloy[J].Plating & Finishing,2020,(9):16.[doi:10.3969/j.issn.1001-3849.2020.11.0040]
[8]张伟华?,孙 伟,安丽洁,等.不同磷化工艺对建筑用16Mn钢的磷化效果研究[J].电镀与精饰,2020,(12):5.[doi:10.3969/j.issn.1001-3849.2020.12.0020]
ZHANG Weihua,SUN Wei,AN Lijie,et al.Study on Phosphating Effect of Different Phosphating Process on 16Mn Steel for Construction[J].Plating & Finishing,2020,(9):5.[doi:10.3969/j.issn.1001-3849.2020.12.0020]
[9]周艳丽.电器件支架低温锌系磷化工艺研究[J].电镀与精饰,2021,(4):20.[doi:10.3969/j.issn.1001-3849.2021.04.005]
ZHOU Yanli.Research on Low-temperature Zinc Phosphating Process of Electrical Parts Support[J].Plating & Finishing,2021,(9):20.[doi:10.3969/j.issn.1001-3849.2021.04.005]
[10]李俊辉*,杨国华,宋铁创,等.钢制电缆桥架防腐蚀试验研究[J].电镀与精饰,2021,(5):49.[doi:10.3969/j.issn.1001-3849.2021.05.008]
LI Junhui*,YANG Guohua,SONG Tiechuang,et al.Anti-Corrosion Study of Steel Cable Bridge[J].Plating & Finishing,2021,(9):49.[doi:10.3969/j.issn.1001-3849.2021.05.008]
备注/Memo
收稿日期: 2020-09-25;修回日期: 2020-11-06
作者简介: 牟世辉(1974—),女,学士,高级实验师,研究方向:金属表面处理和功能材料,email:shihuimu@163.com