[1]王钺涵*,于喜彬,王占学,等.doi: 10.3969/j.issn.1001-3849.2025.08.017热镀锌钢丝生产过程中锌渣的形成原因及其控制措施浅析[J].电镀与精饰,2025,(08):113-116.
　Tong Zhongliang,Tong Zhenxiang.Causes and control measures of zinc slag in the production process of hot-dip galvanized steel wire Wang Yuehan1*, Yu Xibin1, Wang Zhanxue1, Wang Baogui1, Meng Qingshen 2,[J].Plating & Finishing,2025,(08):113-116.
点击复制

doi: 10.3969/j.issn.1001-3849.2025.08.017热镀锌钢丝生产过程中锌渣的形成原因及其控制措施浅析()

《电镀与精饰》[ISSN:1001-3849/CN:12-1096/TG]

卷:
期数:
2025年08
页码:
113-116
栏目:
出版日期:
2025-08-31

文章信息/Info

Title:
Causes and control measures of zinc slag in the production process of hot-dip galvanized steel wire Wang Yuehan1*, Yu Xibin1, Wang Zhanxue1, Wang Baogui1, Meng Qingshen 2,
作者:
王钺涵1*; 于喜彬1; 王占学1; 王宝贵1; 孟庆申2; 童忠良3; 童贞祥3
(1. 天津华源线材制品有限公司,天津 301636 ;2. 天津大学 机械工程学院,天津 300354 ;3. 扬中市永新镀业有限公司,江苏 扬中 212200)
Author(s):
Tong Zhongliang3;  Tong Zhenxiang3
(1. Tianjin Huayuan Metal Wire Products Co., Ltd., Tianjin 301636, China; 2. School of Mechanical Engineering, Tianjin University, Tianjin 300354, China; 3. Yangzhong Yongxin Plating Industry Co., Ltd., Yangzhong 212200, China)
关键词:
热镀锌; 锌渣; 标准化控制
Keywords:
hot-dip galvanizing;  zinc slag;  standardized control
分类号:
TQ153.1+4
文献标志码:
A
摘要:
钢丝防腐蚀的方法中，热浸镀锌是应用范围最广泛的方式之一，而热镀锌中锌渣的产生造成了大量的成本增加及经济损失，本文基于热镀锌反应过程中锌渣形成机理进行分析，讲述了锌渣的形成原因，探究了锌渣中铁的来源，阐述了钢丝化学成分、热镀锌装备、压轴材质及钢丝镀锌前处理几个方面对锌渣产生量的影响，并介绍了降低锌渣的有效途径及常用工艺参数。
Abstract:
Among the methods for anti-corrosion of steel wire, hot-dip galvanizing is one of the most widely used methods. However, the production of zinc slag in hot-dip galvanizing causes a significant increase in costs and economic losses. In this paper, the mechanism of zinc slag formation during the hot-dip galvanizing reaction process was analyzed. The reasons for the formation of zinc slag were described. The sources of iron in zinc slag were explored. The influence of steel wire chemical composition, hot-dip galvanizing equipment, pressure roller material, and steel wire galvanizing pretreatment on the amount of zinc slag produced were explained. And the effective ways and commonly used process parameters to reduce zinc slag were also introduced

参考文献/References:

[1].王银军, 李远鹏, 江社明, 等. 热浸镀铝锌熔池锌渣形成的研究进展[J]. 材料保护, 2020, 53(10): 85-92.
[2].曾智宇. 钢丝热镀锌锌渣的控制[J]. 湖南冶金, 2003(6): 37-39.
[3].吴新忠, 苗立贤. 降低钢材热镀锌过程锌耗的方法研究[J]. 天津冶金, 2022(5): 36-40.
[4].Vourlias G, Pistofidis N, Stergioudis G, et al. A negative effect of the insoluble particles of dross on the quality of the galvanized coatings[J]. Solid State Sciences, 2005, 7(4): 465-474.
[5].张文军, 刘格非, 王孝建, 等. 热镀铝锌带钢表面缺陷形成机理及工艺优化[J]. 钢铁, 2023, 58(4): 87-95.
[6].苗立贤, 肖亚平, 苗瀛. 钢丝热镀锌技术[M]. 北京: 化学工业出版社, 2019: 33-34.
[7].赵斌. 论钢丝热处理明火炉控制系统的设计与实现[J]. 山东工业技术, 2017(16): 52.
[8].宗国良, 王建荣, 陈焰恺, 等. 低碳钢丝热处理明火炉供热系统分配研究[J]. 工业加热, 2016, 45(2): 66-67, 70.
[9].苗立贤, 张慧君, 刘海, 等. 复合盐酸酸洗液在钢丝热镀锌生产中的应用[J]. 电镀与涂饰, 2006(7): 8-9.
[10].杨瑞杰. 金属酸洗腐蚀促进剂的研究[J]. 辽宁化工, 2006(12): 710-711.
[11].王健, 傅敏, 丁培道, 等. 钢铁超声酸洗过程的研究[J]. 表面技术, 2004(4): 30-32.
[12].温煜超. 轴承的超声波水洗工艺与自动清洗线的开发应用[J]. 洗净技术, 2004(9): 55-59.
[13].何应, 贺志荣, 张永宏, 等. 热浸镀锌助镀剂及其助镀工艺的研究进展[J]. 材料保护, 2013, 46(6): 51-54, 8.
[14].陈刚, 但斌斌, 严开勇, 等. 热镀锌板隐形锌渣缺陷的典型特征及控制措施[J]. 机械工程材料, 2019, 43(1): 31-35.
[15].吴价宝, 张雨泉. 控制热镀锌汽车外板锌渣缺陷的工艺创新方法[C]//第十二届中国钢铁年会论文集. 北京: 中国金属学会, 2019: 123-128.
[16].王保勇, 鲍成人, 宁媛媛, 等. 热镀锌带钢表面锌渣缺陷形成分析及改进措施[J]. 冶金与材料, 2019, 39(1): 14-16, 19.
[17].何立军. 连续热镀锌锌液成分在线检测仪及应用实践[J]. 轧钢, 2023, 40(2): 150-153.
[18].张霞, 卢秉仲, 张冰, 等. 连续热镀锌汽车面板锌渣缺陷产生原因及改善[J]. 金属世界, 2017(6): 40-43.

相似文献/References:

[1]姚金刚,徐 曦*,张会杰,等. GIS气动机构储气罐内壁防腐质量提升 [J].电镀与精饰,2022,(9):44.[doi:10.3969/j.issn.1001-3849.2022.09.008]
　YAO Jingang,XU Xi*,ZHANG Huijie,et al.Improvement of Anti-Corrosion Quality of Inner Wall of Gas Storage Tank of GIS Pneumatic Mechanism[J].Plating & Finishing,2022,(08):44.[doi:10.3969/j.issn.1001-3849.2022.09.008]
[2]李永迪,宫明江,于茂来,等.环保高效热镀锌合金钢丝技术研究[J].电镀与精饰,2021,(12):52.[doi:10.3969/j.issn.1001-3849.2021.12.011]
　LI Yongdi,GONG Mingjiang,YU Maolai,et al.Environmental Protection and High-Efficiency Hot-Dip Zinc Alloy Steel Wire Technology Research[J].Plating & Finishing,2021,(08):52.[doi:10.3969/j.issn.1001-3849.2021.12.011]
[3]孙国庆,马永涛,冉成进,等.热镀锌中锌浮渣浸出毒性分析及探讨[J].电镀与精饰,2022,(6):37.[doi:10.3969/j.issn.1001-3849.2022.06.008]
　SUN Guoqing,MA Yongtao,RAN Chengjin,et al.Analysis and Discussion on Leaching Toxicity of Zinc Scum from Hot Dip Galvanizing[J].Plating & Finishing,2022,(08):37.[doi:10.3969/j.issn.1001-3849.2022.06.008]
[4]邓凌峰,黄 超,韩 靓 *,等. 浅谈船舶热镀锌表面处理的质量控制 [J].电镀与精饰,2023,(10):68.[doi:10.3969/j.issn.1001-3849.2023.10.011]
　Deng Lingfeng,Huang Chao,Han Liang *,et al.Quality control of hot-dip galvanized surface treatment of ships[J].Plating & Finishing,2023,(08):68.[doi:10.3969/j.issn.1001-3849.2023.10.011]
[5]金永清*,尹红国,寸海红,等.热镀锌镀层白条缺陷研究及控制[J].电镀与精饰,2024,(4):106.[doi:10.3969/j.issn.1001-3849.2024.04.015]
　Jin Yongqing*,Yin Hongguo,Cun Haihong,et al.Study and control of white bar defects in hot-dip galvanized coating[J].Plating & Finishing,2024,(08):106.[doi:10.3969/j.issn.1001-3849.2024.04.015]
[6]刘石双,袁天祥*,刘延强,等.带钢热镀锌锌渣缺陷形成机理及控制措施[J].电镀与精饰,2024,(9):83.[doi:doi: 10.3969/j.issn.1001-3849.2024.09.012]
　Huang Lichun,Zhang Yizhong.Formation mechanism and control measures of zinc slag defects in hot dip galvanizing of strip steel Liu Shishuang1, Yuan Tianxiang1*, Liu Yanqiang1, Zhang Liang2,[J].Plating & Finishing,2024,(08):83.[doi:doi: 10.3969/j.issn.1001-3849.2024.09.012]
[7]张满仓,刘新华*,李 纪,等.10doi: 10.3969/j.issn.1001-3849.2025.05.012热镀Galvalume锌渣生成机理研究现状[J].电镀与精饰,2025,(05):74.[doi:10.3969/j.issn.1001-3849.2025.05.012]
　Wu Guangyu,He Wanding,Yang Ji.Research status on formation mechanism of hot-dip Galvalume dross Zhang Mancang , Liu Xinhua*, Dong Nini, Li Ji, Huang Xu,[J].Plating & Finishing,2025,(08):74.[doi:10.3969/j.issn.1001-3849.2025.05.012]
[8]于喜彬,王钺涵,李加革,等.doi: 10.3969/j.issn.1001-3849.2025.06.015冷却方式对热浸镀锌丝缠绕性能和防腐性能的影响[J].电镀与精饰,2025,(06):107.
　Sun Guoqing,Wang Xinguo,Sun Yongxin.Effect of cooling method on the winding performance of hot-dip galvanized wire and the anti-corrosion performance of the coating Yu Xibin1*, WangYuehan1, Li Jiage1, Cheng Huipeng1, Liu Binyuan1,[J].Plating & Finishing,2025,(08):107.
[9]何 亮,姚 莹,刘小华,等.doi: 10.3969/j.issn.1001-3849.2026.02.017电子产品用热镀锌IF钢DC53D+Z-E制备与表征[J].电镀与精饰,2026,(02):141.
　HE Liang,YAO Ying,LIU Xiaohua,et al.Preparation and characterization of hot-dip galvanized IF steel DC53D+Z-E for electronic products[J].Plating & Finishing,2026,(08):141.
[10]金永清,周一林,罗 击,等.doi: 10.3969/j.issn.1001-3849.2026.03.016家电用Zn-11%Al-3%Mg镀层钢板生产技术[J].电镀与精饰,2026,(03):123.
　JIN Yongqing,ZHOU Yilin,LUO Ji,et al.Production technology for Zn-11%Al-3%Mg coated steel for home appliances[J].Plating & Finishing,2026,(08):123.
[11]金永清*,李 响,蒋英箴,等.热镀锌锌液有效铝控制技术研究[J].电镀与精饰,2023,(6):73.[doi:10.3969/j.issn.1001-3849.2023.06.012]
　Jin Yongqing*,Li Xiang,Jiang Yingzhen,et al.Study on effective Al control technology of hot-dip galvanizing bath[J].Plating & Finishing,2023,(08):73.[doi:10.3969/j.issn.1001-3849.2023.06.012]

更新日期/Last Update: 2025-08-11