Shi Yuanyuan*,Luo Yufeng.Study on surface protection and properties of light rail building steel structure[J].Plating & Finishing,2023,(3):60-67.[doi:10.3969/j.issn.1001-3849.2023.03.009]
轻轨建筑钢结构的表面防护与性能研究
- Title:
- Study on surface protection and properties of light rail building steel structure
- Keywords:
- laser cladding ; WC ; TiN ; microstructure ; friction and wear ; corrosion
- 分类号:
- TG174.4
- 文献标志码:
- A
- 摘要:
- 对轻轨钢结构用 Q345 钢进行了表面激光熔覆,对比分析了 GH 625 熔覆层和添加不同含量 WC 和 TiN 熔覆层的显微形貌、物相组成、拉伸性能、电化学性能和耐磨性能。结果表明, GH625 熔覆层的物相主要为 γ -Ni 、 FeNi 3 、 M 23 C 6 和 NbC ;熔覆层中 WC 含量增加至 10% 及以上时,熔覆层中还出现了 WC 、 W 2 C 、 M 6 C 相; 5%TiN 和 10%TiN 熔覆层的物相为 γ -Ni 、 FeNi 3 、 TiN 、 NbC 和 M 23 C 6 相。在 GH625 中添加一定含量的 WC 或者 TiN 后可以抑制晶粒长大和熔覆层中 Laves 相的形成。 WC 熔覆层和 TiN 熔覆层的耐腐蚀性能都优于 Q345 钢和 GH625 熔覆层,且 15%WC 熔覆层的耐腐蚀性能最好; Q345 和熔覆层的磨损失重从小至大顺序为: 15%WC<5%TiN<20%WC<10%WC<10%TiN< 5%WC
- Abstract:
- : The surface laser cladding of Q345 steel for light rail steel structure was carried out. The microstructure , phase composition , tensile properties , electrochemical properties and wear resistance of GH 625 cladding layer and cladding layers with different content of WC and TiN were compared and analyzed. The results show that the main phase of the GH625 cladding layer is γ -Ni , FeNi 3 , M 23 C 6 and NbC ; when the WC content in the cladding layers increases to 10% or more , WC , W 2 C and M 6 C phases also appear in the cladding layers ; the phase of 5%TiN and 10%TiN cladding layers is γ -Ni , FeNi 3 , TiN , NbC and M 23 C 6 . Adding a certain amount of WC or TiN to GH625 can inhibit the grain growth and the formation of Laves phase in the cladding layers. The corrosion resistance of WC cladding layers and TiN cladding layers is better than those of Q345 steel and GH625 cladding layer , and the corrosion resistance of 15%WC cladding layer is the best ; the order of wear losses of Q345 and cladding layers from small to large are : 15%WC < 5%TiN < 20%WC < 10%WC < 10%TiN < 5%WC < GH625 < Q345 , so the wear resistance of cladding layers is better than that of Q345 steel , and 15%WC cladding layer has the best wear resistance. The wear mechanism is adhesive wear and slight abrasive wear.
参考文献/References:
[1] 刘雨 . 西安曲江新区观光轻轨工程防腐涂装质量控制 [J]. 现代涂料与涂装 , 2015, 18(2): 45-46.
[2] 井培尧 , 王海军 , 陈文刚 , 等 . 激光熔覆镍基碳化钨涂层的研究进展 [J]. 功能材料 , 2021, 52(4): 4083-4089.
[3] 平学龙 , 符寒光 , 孙淑婷 . 激光熔覆制备硬质颗粒增强镍基合金复合涂层的研究进展 [J]. 材料导报 , 2019, 33(9): 1535-1540.
[4] 李艳鹏 , 温海骏 . In625 镍基合金粉末激光熔覆参数研究 [J]. 粉末冶金技术 , 2021, 39(2): 153-158.
[5] 曹青 , 蔡志海 , 秦航 , 等 . WC 增强镍基合金激光熔覆层性能及其在刮板输送机中部槽上的应用 [J]. 应用激光 , 2018, 38(4): 522-526.
[6] 孔琳 , 刘品潇 , 孔斌 . A3 钢表面化学镀 Ni-P/Ni-Mo-P 双层镀层 [J]. 电镀与精饰 , 2021, 43(1): 25-30.
[7] Zhao Y C, Du H H. Effect of laser scanning speed on the wear behavior of nano-SiC- modified Fe/WC composite coatings by laser remelting[J]. Coatings, 2018, 8(7): 241-241
[8] 陈子豪 , 孙文磊 , 黄勇 , 等 . 镍基高温合金激光熔覆涂层组织及性能研究 [J]. 激光技术 , 2021, 45(4): 441-447.
[9] Gao Y B, Ding Y T, Meng B, et al. Influence of δ phase on the microstructure and properties of Inconel625 superalloy tubes[J]. Rare Metal Materials and Engineering, 2019, 48(4): 1079-1086.
[10] 朱艳青 . 车轴钢表面激光熔覆铁基合金涂层研究 [J]. 电镀与精饰 , 2019, 41(2): 17-22.
[11] Song X L, Lei J B, Xie J C, et al. Microstructure and electrochemical corrosion properties of nickel-plated carbon nanotubes composite Inconel718 alloy coatings by laser melting deposition[J]. Optics & Laser Technology, 2019, 119: 105593-105601.
[12] Hu Y, Lin X, Li Y , et al. Influence of heat treatments on the microstructure and mechanical properties of Inconel625 fabricated by directed energy deposition[J]. Materials Science and Engineering A, 2021, 817(3): 141309-141316.
[13] Iha B, Du B, Vas B, et al. Effect of Ti addition on microstructure and corrosion properties of laser cladded WC-Co/NiCrBSi(Ti) coatings[J]. Applied Surface Science, 2020, 504(10): 144349-144349.
[14] 韩成府 , 许培鑫 , 马伟伟 , 等 . H13 钢激光熔覆 Ni60A/WC 复合涂层的硬度及耐磨性研究 [J]. 材料保护 , 2021, 54(12): 90-96.
[15] 江吉彬 , 程圆 , 黄旭 , 等 . 45 钢表面激光熔覆 WC 增强 Ni 基涂层性能 [J]. 应用激光 , 2019, 39(1): 24-34.
[16] Guo L, Zheng H, Liu S, Li Y, et al. Formation quality optimization and corrosion performance of Inconel625 weld overlay using hot wire pulsed TIG[J]. Rare Metal Materials and Engineering, 2016, 45(9):2219-2226.
[17] 姚知深 , 牛宗伟 , 刘斌 , 等 . 超声振动对 65 钢电解磷化膜表面形貌与耐蚀性的影响 [J]. 电镀与精饰 , 2019, 41(9): 24-28.
[18] 曹四龙 , 王凌倩 , 周健松 . 激光熔覆 NiCrMo 和 NiCrBSi 涂层的微观组织及摩擦学性能研究 [J]. 材料保护 , 2021, 54(3): 1-8, 33
相似文献/References:
[1]张玉杰,杨建华,许玲萍.激光熔覆技术在表面失效机械件中的应用[J].电镀与精饰,2021,(8):39.[doi:10.3969/j.issn.1001-3849.2021.08.009]
ZHANG Yujie,YANG Jianhua,XU lingping.Application of Laser Cladding Technology in Mechanical Parts with Surface Failure[J].Plating & Finishing,2021,(3):39.[doi:10.3969/j.issn.1001-3849.2021.08.009]
[2]张棣尧,袁磊,于景坤*.薄带连铸结晶辊涂层研究进展[J].电镀与精饰,2023,(4):94.[doi:10.3969/j.issn.1001-3849.2023.04.015]
Zhang Diyao,Yuan Lei,Yu Jingkun*.Research progress on coating of crystallization roller used for thin strip continuous casting and rolling[J].Plating & Finishing,2023,(3):94.[doi:10.3969/j.issn.1001-3849.2023.04.015]
[3]和豪涛,王 晨,李金辉,等.汽车用AZ91镁合金的表面激光改性研究[J].电镀与精饰,2023,(5):41.[doi:10.3969/j.issn.1001-3849.2023.05.006]
He Haotao,Wang Chen,Li Jinhui,et al.Study on laser surface modification of AZ91 magnesium alloy for automobile[J].Plating & Finishing,2023,(3):41.[doi:10.3969/j.issn.1001-3849.2023.05.006]
[4]张好强,张哲远,刘 印,等. 激光熔覆高性能非晶复合涂层的研究现状与分析 [J].电镀与精饰,2023,(8):67.[doi:10.3969/j.issn.1001-3849.2023.08.011]
Zhang Haoqiang,Zhang Zheyuan,Liu Yin,et al.Research status and analysis of laser cladding high performance amorphous composite coatings[J].Plating & Finishing,2023,(3):67.[doi:10.3969/j.issn.1001-3849.2023.08.011]
[5]和豪涛,吴笑伟,李金辉.汽车用AZ91镁合金的表面改性与性能研究[J].电镀与精饰,2023,(12):1.[doi:10.3969/j.issn.1001-3849.2023.12.001]
He Haotao,Wu Xiaowei,Li Jinhui.Study on surface modification and properties of AZ91 magnesium alloy for automotive applications[J].Plating & Finishing,2023,(3):1.[doi:10.3969/j.issn.1001-3849.2023.12.001]
[6]姚国林*,罗新宇,陈子然.Q345B钢表面激光熔覆工艺的PLC控制与涂层性能研究[J].电镀与精饰,2023,(12):42.[doi:doi : 10.3969/j.issn.1001-3849.2023.12.006]
Yao Guolin*,Luo Xinyu,Chen Ziran.Study on laser cladding technology on Q345B steel surface controlled by PLC and it s coating property[J].Plating & Finishing,2023,(3):42.[doi:doi : 10.3969/j.issn.1001-3849.2023.12.006]
[7]钱绍祥*,仇莺璇.激光熔覆再制造镍基合金层的组织和性能研究[J].电镀与精饰,2024,(7):69.[doi:10.3969/j.issn.1001-3849.2024.07.011]
Qian Shaoxiang*,Qiu Yingxuan.Research on microstructure and properties of Ni-based alloy layer for laser cladding remanufacturing?/html>[J].Plating & Finishing,2024,(3):69.[doi:10.3969/j.issn.1001-3849.2024.07.011]
[8]钱绍祥.激光喷丸处理对铁基熔覆层的组织演变和磨损性能的影响[J].电镀与精饰,2024,(9):40.[doi:doi: 10.3969/j.issn.1001-3849.2024.09.006]
Qian Shaoxiang.Effects of laser peening on the microstructure evolution and wear performance of Fe-based cladding layer[J].Plating & Finishing,2024,(3):40.[doi:doi: 10.3969/j.issn.1001-3849.2024.09.006]
[9]收稿日期: 0-0-0 修回日期: 0-0-8.TC4钛合金表面激光熔覆工艺的PLC控制与组织性能研究[J].电镀与精饰,2024,(11):1.
Yao Yumei * Zhang Yuhong Li Heng Xing Feng.Research on laser cladding of nickel based coatings on TC4 titanium alloy surface and its microstructure & properties based on PLC control[J].Plating & Finishing,2024,(3):1.
[10]菅光霄*,王清华,药晓江,等.doi: 10.3969/j.issn.1001-3849.2025.02.00542CrMo钢表面激光熔覆复合涂层的显微组织与性能[J].电镀与精饰,2025,(02):30.
Chen Yan,Xu Huanhuan.Microstructure and properties of laser cladding composite coating on 42CrMo steel surface Jian Guangxiao1*, Wang Qinghua1, Yao Xiaojiang1, Ding Yuanhao1,[J].Plating & Finishing,2025,(3):30.
备注/Memo
收稿日期: 2021-02-10 修回日期: 2022-03-22 作者简介: 石圆圆( 1987 —),女,副教授, email : 18704409366@139.com 基金项目: 2022 年度吉林省教育厅社会科学研究规划项目( JJKH20221322SK )