LIU Guang*,WEN Hua,XU Qijie.Design of Automatic Control System for ABS Plastics Electroplating Line Based on TIA and PLC[J].Plating & Finishing,2020,(2):33-37.[doi:10.3969/j.issn.1001-3849.2020.02.007]
基于TIA和PLC的全自动ABS塑料电镀控制系统设计
- Title:
- Design of Automatic Control System for ABS Plastics Electroplating Line Based on TIA and PLC
- 关键词:
- ABS塑料; 电镀; PLC; TIA Portal; 控制系统
- Keywords:
- ABS plastics; electroplating; PLC; TIA Portal; control system
- 文献标志码:
- A
- 摘要:
- 针对传统的ABS塑料电镀生产线自动化程度偏低、适用性差、生产成本较高和维护管理难度大等问题,设计开发了以S7-1200 PLC和博途TIA Portal为核心的ABS塑料电镀生产全自动控制系统。利用S7-1200 PLC设计主、从站控制系统,通过主站监控和管理电镀生产过程,通过从站输出控制电镀设备。在博途TIA Portal平台上设计上位机操作面板和PLC控制程序,既满足不同形状规格、牌号和用途的ABS塑料制件的电镀生产需求,又为工艺人员提供易于操作、维护和管理的应用功能。实际调试表明,所设计的系统能按照电镀工艺设定输出控制信号、反馈生产数据,实现了对电镀生产流程和工艺条件的高效监控。
- Abstract:
- Aiming at the problems of low automation, poor applicability, high cost and difficult maintenance and management in traditional ABS plastics electroplating line, an automatic control system for ABS plastics electroplating line based on S7-1200 PLC and TIA Portal has been designed. The master-slave control system is designed by S7-1200 PLC, where master station is used to monitor and manage the plating process, and the slave station outputs the control signals for plating equipments. The upper computer operation panel and PLC control program are designed with TIA Portal, which can not only meet the requirements of ABS plastics with different shapes, brands and uses, but also provide easy operation, maintenance and management for technicians. Practical debugging shows that the designed system can set output control signals and feedback production data according to the plating process, and thus realize efficient monitoring of plating production process and conditions.
参考文献/References:
[1] 李秀忠. 基于S7-300 PLC和ET200S的电镀生产线自动控制系统设计[J]. 制造业自动化, 2015, 37(7):134-138.
[2] 杨文刚. 电镀生产工艺参数的可编程逻辑控制系统设计[J]. 电镀与精饰, 2017, 39(2):30-34.
[3] 徐竟天, 张甜甜, 程瑞洲, 等. 基于S7-300PLC的电镀恒温控制系统设计[J]. 电镀与涂饰, 2015, 34(12):690-695.
[4] 李宁, 卢子广, 罗启平. 镀铬槽液温度自动控制系统研究[J]. 电镀与精饰, 2017, 39(8):25-28.
[5] 郭伟荣, 曾鑫. ABS塑料电镀自动线生产工艺[C] //2014(重庆)国际表面工程论坛暨第十二届全国表面工程?电镀与精饰年会论文集. 重庆, 2014:337-343.
[6] 刘海涛. ABS全自动塑料电镀生产线三维设计及关键结构优化研究[D]. 无锡: 江南大学, 2009.
相似文献/References:
[1]王晓丽,顾 海,周昭昌,等.铜镀层工艺参数优化的正交实验研究[J].电镀与精饰,2018,(12):19.[doi:10.3969/j.issn.1001?3849.2018.12.005]
WANG Xiaoli,GU Hai,ZHOU Zhaochang,et al.Orthogonal Experimental Research on Optimization of Process Parameters of Copper Electroplating[J].Plating & Finishing,2018,(2):19.[doi:10.3969/j.issn.1001?3849.2018.12.005]
[2]王 秀.电镀智能监控系统设计[J].电镀与精饰,2018,(12):30.[doi:10.3969/j.issn.1001?3849.2018.12.007]
WANG Xiu.Design of Intelligent Electroplating Monitoring System[J].Plating & Finishing,2018,(2):30.[doi:10.3969/j.issn.1001?3849.2018.12.007]
[3]王明亮,杨海燕,李 明,等.电镀硬金的研究现状[J].电镀与精饰,2019,(11):26.[doi:10.3969/j.issn.1001-3849.2019.11.007]
WANG Mingliang,YANG Haiyan,LI Ming,et al.Research Progress on Hard Gold Electrodeposition[J].Plating & Finishing,2019,(2):26.[doi:10.3969/j.issn.1001-3849.2019.11.007]
[4]宋青员,何荣祥,陈朝会,等.高度梯度微纳结构的自动化电镀制备方法[J].电镀与精饰,2020,(7):23.[doi:10.3969/j.issn.1001-3849.2020.07.0050]
SONG Qingyuan,HE Rongxiang,CHEN Chaohui,et al.Automated Electroplating for Gradient Height Micro-nano Structures Fabricating[J].Plating & Finishing,2020,(2):23.[doi:10.3969/j.issn.1001-3849.2020.07.0050]
[5]雷翔霄?,徐立娟,唐春霞.基于神经网络PID算法的镀液温度控制系统[J].电镀与精饰,2020,(8):39.[doi:10.3969/j.issn.1001-3849.2020.08.0080]
LEI Xiangxiao,XU Lijuan,et al.Bath Temperature Control System Based on Neural Network PID[J].Plating & Finishing,2020,(2):39.[doi:10.3969/j.issn.1001-3849.2020.08.0080]
[6]范文俊,崔红兵,王 萌,等.从三价铬溶液电沉积非晶Cr-C镀层及其性能研究[J].电镀与精饰,2020,(12):37.[doi:10.3969/j.issn.1001-3849.2020.12.0080]
FAN Wenjun,CUI Hongbing,WANG Meng,et al.Preparation and Performance Study of Amorphous Cr-C Coating Electrodeposited from Trivalent Chromium Solution[J].Plating & Finishing,2020,(2):37.[doi:10.3969/j.issn.1001-3849.2020.12.0080]
[7]薛迪杰*,陈 军,陈景召.基于ZigBee的电镀生产线温度集中监控系统[J].电镀与精饰,2021,(1):31.[doi:10.3969/j.issn.1001-3849.2021.01.0060]
XUE Dijie*,CHEN Jun,CHEN Jingzhao,et al.Temperature Centralized Monitoring System of Electroplating Production Line Based on ZigBee[J].Plating & Finishing,2021,(2):31.[doi:10.3969/j.issn.1001-3849.2021.01.0060]
[8]王昱开*.不锈钢工具电镀金刚石工艺研究[J].电镀与精饰,2021,(3):6.[doi:10.3969/j.issn.1001-3849.2021.03.002]
WANG Yukai*.王昱开*[J].Plating & Finishing,2021,(2):6.[doi:10.3969/j.issn.1001-3849.2021.03.002]
[9]杨航城,田海燕.工艺参数对电镀镍钴合金及其性能的影响[J].电镀与精饰,2021,(4):5.[doi:10.3969/j.issn.1001-3849.2021.04.002]
YANG Hangcheng,TIAN Haiyan.Effect of Process Parameters on Electrodepositing Ni-Co Alloy and Its Properties[J].Plating & Finishing,2021,(2):5.[doi:10.3969/j.issn.1001-3849.2021.04.002]
[10]孙小平*,吕春雷.薄带连铸结晶辊表面处理[J].电镀与精饰,2021,(5):43.[doi:10.3969/j.issn.1001-3849.2021.05.007]
SUN Xiaoping*,LV Chunlei.Surface Treatment Technology of Crystallization Roller for Strip Continuous Casting[J].Plating & Finishing,2021,(2):43.[doi:10.3969/j.issn.1001-3849.2021.05.007]
备注/Memo
收稿日期: 2019-09-25;修回日期: 2019-12-28
通信作者: 刘光, email: 34826872@qq.com
基金项目: 河南省科技厅科技攻关项目(172102210506)